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Ridge Cap And Trim Forming Line is offer a complete package for making multi-profile trims

Way of packaging : Nude place in container, machine body tightened with steel wire rope and base frame position fixed by heavy steel angle plate. Roller groups cover with waterproof cloth. Computer control system packed with plywood box. Tooling box and regular wearing parts packed with plywood box as well.
Advantage Features : 1.De-coiler storage steel coils and smoothly feeding into forming machine labor save operation. 2. Forming, Punching & cutting at any required length with pre-set quantity automatically. 3.The encoder will record signal feedback and showing exact length of product on display. 4.The total length of finished coil is able to calculate via control panel. 5.Steel rollers are fabricated by CNC precision machine and hard chrome coated. 6.Cutting blade material is Cr12/Cr12Mov (D2/D3) fabricated by CNC machine, heat treatment. 7. Hydraulic system will equip cooling system to keep low temperature during long time continuously in one day.

Product Detail

Description:

Trims and flashing roll former/ trims and flashing roll forming machine/rake trim roll forming/J channel trim forming machine/Louver Roll Forming Machine:

Such as Corner trims, gable trims, drip trims, rake, eave trim, angle trim, z trim, J-channel, v-valley, w valley, fascia, canopy flashings, ridge capes, louvers, snow guard panel etc…

Compare with traditional way to make trims via folding, press-braking bending machine, the roll forming solution can save 30 times cost and production time. It much save factory space and avoid damage possibility that may cause by workmanship.

Working Procedure:

Uncoiling– Roll Forming Machine– Cutting– Collecting

Profile drawing:

Material Thickness: 0.4-0.7mm

Applicable material: PPGI, GI

With yield strength 350~550Mpa

Machine Components:

Feed Guide Device

Feeding section with guide

Main Forming Machine:

With feeding material guide, body base frame made of H frame steel by welding

Side wall plate thickness: Q235 t18mm

Rollers manufactured from GCr15 Steel, CNC lathes, vacuum heat treatment, 0.04~0.05mm hard chrome coated;

Shafts Diameter=ф60mm, precision machined

Gear/Sprocket driving, 6~18-step to form (accord to different profile)

Main Motor=5.5KW, Frequency speed control

All the screw bolts with grade 8.8

Max line speed 25m/min (Not include cutting time)

Post Hydraulic Cutting Device :

Post to cut, stop to cutting, two pieces type of cutting blade design, no blanking cut

Hydraulic unit for cutting, Pump motor =3KW, Max pressure 8Mpa

Cutting tool material: D3, Heat treatment, HRC58-62, CNC lathe

PLC Control System :

Control The Quantity and Cutting Length Automatically

Input The Production Data (Production Batch, Quantity, Length, etc.) On The Touch Screen, then machine can do the production automatically.

Combined with: PLC (Siemens), Touch Screen (Siemens), Inverter (Schneider), Encoder (Omron), etc

Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor,

Thermal Relay: Siemens/Schneider

Cut-to-Length Tolerance≤±2mm

Control Voltage 24V

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ridge cap and trim forming line: