Corn optical color sorter can remove the discolored and unwanted one out from good one .Like the black spot ,foreign materials etc.Maize, also known as corn, is one of the most widely grown crops in the world. Its quality is a critical factor for both farmers and consumers. However, traditional sorting methods for maize can be slow, inconsistent, and labor-intensive.
Increasing Efficiency and Quality with Maize Color Sorting Machines
Introduction: Maize, also known as corn, is one of the most widely grown crops in the world. Its quality is a critical factor for both farmers and consumers. However, traditional sorting methods for maize can be slow, inconsistent, and labor-intensive. That's where maize color sorting machines come in. These machines use advanced imaging technology to sort maize based on its color, shape, and texture. In this article, we'll explore how maize color sorting machines work and the advantages they offer for maize processing.
How Maize Color Sorting Machines Work: Maize color sorting machines use high-speed cameras and advanced software algorithms to capture images of each individual maize kernel as it passes through the sorting process. The software analyzes the images and identifies any defects or impurities, such as broken kernels, discolored kernels, and foreign material.
Once identified, the machine separates the defective kernels from the good ones using a series of air jets or mechanical arms. This results in a batch of high-quality, uniformly colored maize kernels that are ready for further processing or packaging.
Advantages:
1.Improved Quality: Maize color sorting machines can identify and remove defective or impure kernels, resulting in a higher quality batch of maize that is more desirable to buyers.
2.Increased Efficiency: Sorting maize by hand can be a time-consuming and labor-intensive process. Maize color sorting machines can sort maize at a much faster rate, resulting in a more efficient sorting process and faster turnaround times.
3.Cost Savings: By automating the sorting process, maize color sorting machines can reduce labor costs and improve the overall profitability of a processing operation.
4.Customizable Options: Maize color sorting machines can be customized to meet the specific needs of a processing operation, ensuring that they get the most out of their investment.
5.How Maize Color Sorting Machines Help Maize Processing: Investing in a maize color sorting machine can help maize processing operations increase their profits in several ways. First, by improving the quality of their maize, processing operations can command a higher price from buyers. Second, maize color sorting machines can reduce the amount of waste and rejected maize kernels, resulting in a higher yield and increased profits. Finally, maize color sorting machines can increase the efficiency of the sorting process, resulting in faster turnaround times and increased production capacity.
Conclusion: If you're in the maize processing industry and looking to improve your efficiency and profitability, investing in a maize color sorting machine is a smart choice. With its advanced imaging technology and efficient sorting process, a maize color sorting machine can improve the quality of your maize, reduce waste, and increase your production capacity, resulting in higher profits for your business. Contact us today to learn more about how a maize color sorting machine can benefit your maize processing operation.
Parameter Table
Model | Z1-64 | Z2-128 | Z2-192 | Z4-256 | Z5-320 | Z6-384 | Z7-448 | Z10-640 | Z12-768 |
Type | 6SZM-64 | 6SZM-128 | 6SZM-192 | 6SZM-256 | 6SZM-320 | 6SZM-384 | 6SZM-448 | 6SZM-640 | 6SZM-768 |
Output(t/h) | 0.5-1 | 1.5-4 | 3-6 | 5-10 | 6-10 | 7-12 | 8-15 | 13-24 | 18-30 |
Sorting Accuarcy(%) | ≥99.99 | ≥99.99 | ≥99.99 | ≥99.99 | ≥99.99 | ≥99.99 | ≥99.99 | ≥99.99 | ≥99.99 |
Optimized Carryover (Bad:Good) | ≥20:1 | ≥20:1 | ≥20:1 | ≥20:1 | ≥20:1 | ≥20:1 | ≥20:1 | ≥20:1 | ≥20:1 |
Weight (kg) | 400 | 600 | 700 | 800 | 900 | 1000 | 1100 | 1400 | 1600 |
Resolution(mm2) | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 | 0.04 |
Power(kw) | 1.0 | 1.5 | 2.0 | 2.5 | 3.0 | 4.0 | 4.5 | 6.0 | 8.0 |
Dimensions (LxWxH)(mm) | 1070*1650 x2010 |
1370x1650 x2010 |
1684x1650 x2010 |
1998x1650 x2010 |
2312x1650 x2010 |
2626x1650 x2010 |
2930x1650 x2010 |
4100x1650 x2010 |
2670x3000 x2010 |
Power Supply(V/Hz) | 220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
220/50 (110/60) |
1. The above data is based on the 2% contamination, and real output depends on the material and its contamination.
2. If products update, no further notice. Please refer to the real machine.
From optical sorting to color vision sorting,and then to multidimensional fusion sorting. From computational intelligence to perceptual intelligence, and then to the iteration of cognitive intelligence, every technological revolution of HT is changing the world we are familiar with.
HT has grown for more than 20 years, and has gone deep into the processing industries such as beans, seeds,nuts, wheat and grains, focusing on advanced technical research on material sorting. HT' S new series of deep learning equipment brings multiple value experiences to customers for multi scenario applications.
New intelligent algorithm & communication architecture,AI deep self-learning
Hardware platform architecture,standardization, modularization,high stability and low failure rate
The effect is not trivial,output increased by 15%,the accuracy is increased by 10%,bring out ratio reduced by 20% .
Pure and extraordinary sorting performance
Expandable design can be equipped with multi-dimensional cameras.
Network cloud platform
Realize real-time data monitoring
Examples Of Sorting
Packaging & Shipping
Machines to be carefully packaged to endure transportation under harsh conditions. Handling instructions are designed to protect the machine in the critical moments during transportation, unloading and installation.
Delivery Time: 10- 20 Days after order confirmed.
Payment Terms: TT, Letter of Credit.
Commissioning and Installation
1. On Site Installation and Training Service by our professional engineer ;
2. Study and Learn the Machine Operation in Our Factory.
3. Responsive in 24 hours: Telephone, Email, Video or On Site Solutions by our Technical Experts.
More information about color sorter
Separate Materials By Color
Color sorters are intensively effective in sorting materials of different colors. Rice, grains, millets, and cereals are examples you might need to sort based on colors.
Separate Materials By Sizes
It is prevalent to sort foods by size. In general, a color sorter can sort products by sizes of 0.1mm to 100mm.
Separate Materials By Shapes
Sorting by shape is very useful to classify food like tea leaves and seafood. You can set the parameters you want and let the machine do the work.
Separate Materials By Types
In some cases, you might need to sort materials like nuts, seeds, and beans by type. To classify them efficiently and pick only the healthy ones.
Customer Feedback Is The Driving Force Behind Our Progress:
Plywood Case Is Suitable For Sea/Road/Air Transport:
1. How to use the machine?
We will supply the Installation instructions and videos for guiding you how to set color sorter.
2. How long about the guarantee period?
Two years. And we supply lifelong software upgrade services for our customers.
3. Can you supply the air compressor, air tank and air filters?
Yes, we can provide above equipments, our standard offer includes color sorter machine with air compressor & air tank & air dryer & air filters.
4. Is oversea service available?
Yes, we will send engineer go abroad when you need it.
5.How to calculate Installation personnel cost?
On condition that customer requires to install, our company would like to send 1 engineer to guide for installation, then customer should to pay the cost, including transaction of engineer’s visa, transportation(air) for go abroad. and accommodation , local transportation and security when the engineer arrived.
6. If you have agent in our country?
We have agent in UK,New Zealand,Italy,Crotia,India, Guatemala,Finland,Malaysia,Bangladesh,Pakistan,Nigeria,Ukraine,Nicaragua etc. and we can provide after-sales service in your Country.
We have many installation cases and working videos.Please contact us freely if you need.