When the mold temperature is lower than the set value, the heating system of the mold temperature controller starts and heats the heat medium to the required temperature. When the mold temperature is higher than the set value, the cooling system of the mold temperature controller starts and cools the heat medium to the required temperature.
Mold Temperature Controller Machine Paremeter
Model | ZLCE-36KW Oil Heating |
Heating Capacity | 36KW(30960Kcal/h) |
Input Power | 37.5KW |
Pump Water Flow Rate | 100L/min |
Pump Power | 1.5KW |
Max Temperature | 180℃ |
Mix Temperature | Cooling water temperature ±20℃ |
NOTE:The above maximum/minimum temperature is only for conventional models. For high-temperature models, customization is available.
Machine Introduction
The mold temperature controller, also known as the mold temperature control machine, is a device used for precisely controlling the temperature of molds.
It plays a crucial role in many industrial production processes such as injection molding, die-casting, rubber vulcanization, extrusion molding, and more. By adjusting the temperature of the molds, it can optimize the production process, improve product quality, reduce the defective rate, and accelerate the production cycle.
In practical applications, the selection of mold temperature controllers needs to consider factors such as the size of the mold, the required temperature range, the speed requirements for heating and cooling, and others.
Working Principle:
Mold temperature controllers work by circulating a heating or cooling medium (such as water or oil) through the mold, maintaining a consistent temperature. This precise temperature control helps to reduce cycle times, improve surface finish, and minimize defects such as warping, shrinkage, and internal stresses in the molded products.
Advantages:
According to different heating and cooling methods, mold temperature controllers can be divided into water temperature controllers and oil temperature controllers.
Water temperature controllers use water as the heat transfer medium, which has the advantages of environmental protection and low cost;
Oil temperature controllers use heat transfer oil as the heat transfer medium and can provide a higher temperature control range.
Applications:
I.Plastic processing
In injection molding and extrusion molding, it precisely controls mold temperature, improves molding quality and shortens the cycle. It is used in producing products such as automotive interior parts and electronic product casings.
II. Rubber processing
Used in rubber vulcanization and molding, it provides a stable temperature to promote the vulcanization reaction and improve product quality and molding efficiency.
III. Die-casting industry
In aluminum alloy and magnesium alloy die-casting, it preheats molds and controls temperature to reduce defects and increase the yield of finished products.
IV. Chemical industry
Provides heat sources for reaction kettle temperature control and drying equipment to ensure smooth reactions and improve drying efficiency.
V. Other industries
In fields such as composite material processing and food processing, it provides precise temperature control to ensure product quality and safety.
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