10 HP air to water cooled Metal finishing chillers
As we know most metal finishing process, such anodizing or plating, generates amount of heat which must to be dispatched to ensure the top quality of final products, so anodizing plating chillers can be utilized to remove heat generated during metal finishing process by keeping the best suitable temperature which is needed for anodizing & plating. Metal finishing chillers can use air to water cooled chiller or water to water cooled chiller, if the cooling capacity is large, we also can use screw type chiller.
Like other cooling systems that function with heat exchangers, induction furnace cooling systems typically utilize a glycol-water mixture as coolant. This water-cooled induction heater will help to attain the desired thermoregulation.
Metal finishing process chillers include many applications like:
Laser cooling system,
Anodizing cooling system,
Paint and powder coating cooling system
Quench cooling system
Furnace cooling system
Induction furnace coil cooling system
Die casting cooling system
Spot welding system
Industrial air chiller Products Information
●:Chiller cooling capacity 1 Ton to 40 Ton
●:Temperature control 7℃ to 35℃
●:Temperature stability ±0.5℃ to ±2℃
●:Large Copper Condensing Coil with Aluminum Fins
●:Built-in SS water tank and water pump
●:Schneider Electrical components & Mic-computer control panel
●:Easy installation and operation
●:Compact design with portable wheel
●:Low maintenance cost
Metal Finishing Chiller Application
Anodizing Cooling System
Anodizing of a metal part refers to processes that coat its exterior with a metallic film. The metal component to be treated is designated the anode of an electrolytic cell which also contains a cathode made of another element and these components are submerged in a chemical bath.
When an electrical current is passed through the setup, it dislodges metallic ions from the cathode and deposits it as a film on the anode. The thickness of the deposited layer depends on the duration of exposure of the anode within the electrically charged bath.
As earlier stated, the anodizing process will generate a significant amount of heat which needs to be eliminated from the process to ensure effective and even metallic oxide deposition.
OUMAL metal finishing chillers can be effectively employed to maintain anodizing temperatures at optimal levels. The use of air-cooled chillers or water-cooled chillers alongside the electrochemical vats to achieve this result.
Spot Welder Cooling System
When resistance electrodes are used to weld a joint, the heated electrodes are subjected to very high temperatures within a very short period. The use of water-cooling systems will prevent the electrodes from undergoing premature burnout.
Typically, a water tube located within each electrode is used to maintain the welding temperatures at a stable state inhibiting electrode breakdown and poor weld strength.
Quench Tank Cooling
This technique of metal cooling involves the complete immersion of the material into a container surrounded by a heat exchanger. Heat transferred from the metallic part to the cooling tank is dissipated by the thermal exchanger through which a coolant (usually a mixture of glycol and water) from a chiller unit is circulating.
Die Cast Cooling System
Metal forging in various shapes and designs is a process that requires close thermal regulation to ensure optimal results. The typical set up for die casting cooling systems includes a cooling basin/mold into which the molten metal can be poured. Attached to this vessel is a heat exchanger that circulates chilled fluid that pulls heat away from the process.
Induction Furnace Cooling System
Various methods are currently being employed to achieve induction cooling. Most industrial induction cooling equipment uses a closed-loop setup that conveys air or water within a heat exchanger surrounding the manufacturing process.
Products Specification
Model Item |
OMC-10A |
||
Cooling Capacity |
KW |
27 |
|
Kcal/h |
23220 |
||
Ton |
7.7 |
||
Btu/h |
92150 |
||
Input Power |
KW |
9.2 |
|
Power supply |
3ph-380V-50Hz |
||
Temperature Range |
℃ |
5-35 |
|
Refrigerant |
Type |
|
R22(R407C/R410A/R134A) |
Compressor |
Control Mode |
|
expansion valve |
Type |
|
Piston Type / Scroll Type |
|
Power |
KW |
7.5 |
|
Chilled water |
Tank Volume |
L |
180 |
Tank Material |
|
SUS304 Stainless Steel |
|
Pipe Diameter |
inch |
1-1/2〃 |
|
Pump |
Lift |
m |
20 |
Power |
kw |
1.5 |
|
Evaporator |
Type |
|
Tank with coil(Shell and Tube) |
Chilled Water Flow |
m³/h |
4.6 |
|
Condenser |
Type |
|
High efficiency copper condensing coil with Aluminum+Spiral axial flow fan |
Cooling Water Flow |
m³/h |
10000 |
|
Dimension |
Length |
mm |
1500 |
Width |
mm |
770 |
|
Height |
mm |
1400 |
|
Weight |
KG |
350 |
|
Safety Protection : Compressor overheating protection, over-current protection, high and low pressure protection, over-temperature protection, flow protection, reversed and lacking phase protection, exhaust overheating protection. |
Package & Shipping
FAQ
Q1: Could you help us to recommend the model for our project?
A1: Yes, we have engineer to check the details and make the scheme for you. Based on the following:
1)Cooling capacity;
2)chilled water inlet and outlet temperature
3)chilled water flow
4) Refrigerant;
5) Ambient temperature;
6)Voltage;
7) Be used for what industry?
8)Any other special requirements?
Q2: How to ensure your product with good quality?
A2: All our products with CE certificate. And use the well-know brand accessories, such as copeland, danfoss,Hanbell, Bitzer compressor Emerson expansion Valve, Siemens controller.
also can be customized. All OUMAL Chillers are factory tested under load conditions to ensure good quality and easy installation for users
Q3: What's the warranty?
A3: 15 months warranty for free if confirmed by both side damage in the quality reason.
Q4: Whats your payment term?
A4: We accept T/T, LC, Western Union, etc. Normally, 30% deposit for production, 70% balance before shipment.
Q5: Are you a manufacturer?
A5: Yes, we have more than 15 years in water chiller business. Also have patent on the water chiller appearance.
The control box design make the unit safety and stably.
Q6: How can i Place an order
A6: Click Below to fill the table or Call 0086 15112554736